STRENGTHS

EXPERT

High degree of expert as an unshaped refractories manufacturer

Hayashi Rozai has been handling refractory raw materials for more than half a century; it has accumulated experience and achievements as a specialized manufacturer of unshaped refractories. We manufacture mainly unshaped refractories used in blast furnaces, electric furnaces, induction furnaces, reverberatory furnaces, incinerators, etc., and sell them to steel makers, casting makers, and recycling companies.

TO OVERSEAS

Expanding business operations not only in various areas in Japan but also in the world.

Bizen brand unshaped refractories manufactured by Hayashi Rozai are used not only in Japan but also in the steel and cast iron industries around the world. We have had a track record of delivering to Japanese steel and cast iron manufacturers in Thailand, Vietnam, Indonesia, Mexico, etc. We have delivered our Bizen brand unshaped refractories to Japanese steel and cast iron manufacturers in Thailand, Vietnam, and Indonesia.

QUALITY

Custom-made is available.

While a wide variety of requests for improving the durability and safety of refractories has been increasing, we have been developing for custom-made products per customers' requests in order to clear customers' issues and improvement goals.
By repeating trial products and testing many times, we will work together to develop products to meet our customers' needs.

BIZEN CITY

Bizen City created origin of manufacturing

Bizen City, Okayama Prefecture, where Hayashi Rosai is located, consists of refractory-related companies producing one-third of Japan's refractories.
Our products' quality is supported by companies supplying a wide variety of high-quality raw materials and materials flexibly and speedily, transportation companies reliably delivering products nationwide, and professional companies being familiar with refractory manufacturing.

PRODUCTION SYSTEM

Production system responding to technology with daily progress and growing.

We have been striving to meet our users' high expectation by enhancing our equipment for automatic loading work using robots and stirring work using an omni mixer to provide reliable products.
We have established a system to ensure high-mix variable production by the introduction of automatic weighing raw material tanks and high-efficiency mixers.

FLOW

Receiving raw material and storage

We check the quantity and quality of the received raw materials and store them in the raw material storage tank by the type and particle size.

Raw material weighing

Unshaped refractories are materials composing different types and particle sizes of raw materials, so is required weighing the various raw materials stored in the storage tank.

Mixture

The weighed raw materials are agitated and mixed using a dedicated mixer.

Quality inspection

A sample is taken after mixing; quality inspection is performed.

Weighing and packaging

After passing the inspection, the product will be weighed, packaged and then shipped.

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